Developing A Purpose-Built Solution
Lunsford tells that one of the biggest considerations when developing these systems is ensuring that the harnesses will work in a variety of applications, and that if there’s a certain unique feature on an engine, it’s accounted for. “The harnesses in the Terminator X kit are actually derived from the Dominator systems – we already had Gen III Hemi support through Dominator and HP long before Terminator X. So we adopted those harnesses and also made a few changes along the way in order to support the VVT and SVR (short runner valve) features.”
He also notes that the other thing you really need to pay attention to in the development of a system like this is the intended application. “This is for the guy who doesn’t make a living as a tuner. They want to have the ability to install this, answer a couple of basic questions, and make the engine run. And that’s why the Calibration Wizard is a huge deal.”
Using the Calibration Wizard on the 3.5-inch display, it is easy to get started with the initial setup, no laptop required. Just answer a few questions about your engine and the wizard will create a base map and start self-tuning from there.
Based on the answers provided by the user, the system automatically builds a calibration for that engine using data collected from Holley’s extensive research and testing. “5.7s, 6.4s, early 6.1s, later 6.1s – we spent countless hours on the engine dyno with all of them and built calibrations so that the end user would have success with these systems. We put them through a wide variety of different scenarios that are similar to how someone would use the engine in the real world to make sure it will be both dialed in and reliable.”
And part of that reliability comes from engineering a system that’s designed to take the factors into account that are inherent to an engine swap project. “The factory Gen Hemi III ECU requires connectivity and communication from other modules that aren’t required to make the engine run,” says Lunsford. “That could be a body control module, it could be a door lock actuator, a fuel pump module – it could be a number of things. So if you don’t take all of those parts off the donor car and put them in the vehicle you’re swapping the engine into when you’re using the factory ECU, it may not allow the coils to fire spark. So it would potentially run in a limp or anti-theft mode, or something along those lines.”
Eight built-in multicolor LEDs allow you to quickly identify any potential system issues or to simply monitor the system health, just at a glance.
And tuning a factory ECU can be a project in and of itself. You have to have the tuning equipment and the knowledge to do it – or hire someone who does – in order to do that work via HP Tuners, EFI Live, or similar software. You also have to be able to wire that ECU with proprietary connectors, which means either building a wiring harness from scratch or taking one out of a donor car and adapting it to your application, the latter of which would require changing wire lengths and determining which wires you need and which you don’t.
“With the Terminator X you have one harness that goes on the engine, and one harness from the engine to the ECU – that’s it,” Lunsford says. “You also have the ease of a calibration wizard to get it started and running, and you have free software that allows you to plug in a laptop and make changes to any and all parameters of the ECU whenever you want.”